Continuous Mixer Blender System: Simplex Mixer

Application & Process

The Single Shaft Prism Continuous Paddle Mixer Blender is designed for uniformly wet & dry mixing and blending technology provides the ideal environment for effectively optimum mixing a wide distribution of particle size and bulk densities without segregation of powder, granular, short fibered, moist solids and liquids together with pasty substances up to and including highly viscous masses in the pharmaceutical, chemical, herbal, cosmetic, food, pesticides, detergents, and plastics industries. The Mixer produces high quality intermediate and end product with homogeneity. Extremely fragile products are handled very gently. Micro ingredients are accurately mixed.

• Dry Solid Blending
• Solid and liquid blends
• Coating
• Granulation
• Flavoring
• Premixing for extrusion

Single shaft Prism continuous mixer make material rotate along with main shaft. Mixer agitator break material and mix material in the mean time. It is suitable for mixer material with different density, size, etc. Prism Continuous mixer depend on continuous and proportioned feeding, so should be combined with feeding system.

During mixing process fluidization assures homogeneous mixes independent of large range of particle size, shape or density. The paddles are positioned to move the material in lateral directions as well as radically. The mixer consists of a rigid fabricated structure motor, gear box, mixing U-shaped horizontal drum and peddle type stirrer.

Salient Features

• High mixing technology provides the ideal environment for effectively mixing a wide distribution of particle size and bulk densities without segregation.
• Fluidization assures homogeneous mixes independent of the large range of particle size, shape, or density.
• Extremely gentle with fragile ingredients.
• Fast, even liquid addition and coating by spraying system.
• Ideal for agglomerating and No over mixing.
• Easy, fast, and complete discharge.
• Low space requirements.
• Available in Capacity 250 to 75,000 Liter per hour.
• Design is cGMP - Current Good Manufacturing Practices compliance
• All contact parts AISI S.S. 316/316L & non contact parts AISI S.S. 304.
• Product container trough types: "U" shape OR Round.
• Direct drive gearbox with a motor.
• Shaft seal on both sides with stuffing box with food grade seal.

Safety Features

• Total drive transmission system enclosed.
• Limit switch installed in the top lid to ensure the lid is closed.
• An air pressure switch is installed to ensure the pressure is within a limit.
• Limit switch installed at discharge to ensure product container underneath of discharge.
• Overload relay Protection and Emergency stop button.
• AC Frequency Drive for Variable speed.
• Liquid adding by Spraying system or Spray bars or Spray Balls or Drip manifold or Inlet Pipe with valve.
• Jacketing for heating & Cooling.