Application & Process
The machine is designed and further improved on the basis of original full automatic capsule filling machine from aboard. With high technology and exclusive performance, it has reached international performance standards. It is ideal equipment for filling empty hard gelatin capsules with medicine in pharmaceutical industry with full compliance to GMP requirements.
Standard equipment incorporates PLC programmable controller, AC frequency inverter, touch panel operation. PLC system includes detection of low level of capsules and powder in hopper that automatically activates alarm and shut down, and resets automatic alarm after troubleshooting.
It is suitable for filling of powder, tablet and pellets in capsules.
Salient Features
- The machine showcases an appealing appearance, exquisite workmanship and user-friendly operation, ensuring simplicity and ease of use.
- Its powder "Tamping" station and “Dozing Disk” are ingeniously designed as a single unit, guaranteeing accurate alignment and eliminating deviations. This eliminates friction between tamping pins and the dozing disk, resulting in improved filling precision and significantly extending the machine's lifespan.
- Automatic ejection of improperly filled or unopened capsules allows for efficient recycling and reuse of the medicine, thereby enhancing overall economic efficiency.
- The machine offers effortless dismantling, cleaning, reassembly, and adjustment of various components, enabling swift changeover between different products and capsule sizes.
- With a capsule loading accuracy of ≥99% and precise dosage control, it ensures consistent and accurate filling.
- Its running stability ensures reliable and safe operation, meeting stringent quality and safety standards.
- It can handle powder as a standard product, with an optional capability to handle pellets.
- The dozing system utilizes tamping, which involves progressive compression for slug formation, ensuring precise and uniform filling.
- The fill tolerance is within +/-2%, ensuring high accuracy in dosing.
- The fill weight range spans from 3 to 1500 mg, accommodating a wide range of product requirements.
- It is compatible with hard gelatin and cellulose capsule types, offering versatility in capsule selection.
- The machine is suitable for capsule sizes 00, 0, 1, 2, 3, 4, and 5, allowing for seamless size changeovers as needed.
- Machine Door Guard sensor for door close feedback.
- Pellet feeding and tablet feeding devices optional
- PLC control with IPC touch screen SCADA 21 CFR Part 11 Compliance.
Description | PCAP-400 | PCAP-750 | PCAP-1500 | PCAP-2000 | PCAP - 3800 |
Rated Output (Powder) Capsules/Hour | 24,000 Per Hour | 45,000 Per Hour | 90,000 Per Hour | 120,000 Per Hour | 228,000 Per Hour |
Rated Output (Pellets) Capsules/Hour | 15,000 Per Hour | 35,000 Per Hour | 70,000 Per Hour | 95,000 Per Hour | 198,000 Per Hour |
Electric Power | 380 V/ 3-Phase/ N+E | 380 V/ 3-Phase/ N+E | 380 V/ 3-Phase/ N+E | 380 V/ 3-Phase/ N+E | 380 V/ 3-Phase/ N+E |
Power Consumption (Inclusive of Drive, Vacuum Pump and ADU) | 5.5 kW | 6.5 kW | 8 kW | 8 kW | 8 kW |
Overall Dimension (LXWXH) | 850 X 950 X 2200 | 850 X 1000 X 2200 | 1070 X 1200 X 2200 | 1070 X 1200 X 2200 | 1500 X 1450 X 2200 |
Net Weight | 900 kg | 1000 kg | 1400 kg | 1450 kg | 2000 kg |