Automatic Tube Filling Sealing Machine

Application & Process

Prism Tube Filling Machine is an used for fills of ointment, cream, tooth paste, gel and semi solid materials in aluminum or in plastic tube and sealing of the tube. Application of the machine is in pharmaceuticals, cosmetics, foods, adhesive, paint, chemicals and others industries.

 

Prism Tube filling and sealing machine is designed with filling and sealing process to be completely untouched and single machine process. The unit comes in various batch capabilities to handle a large range of tube sizes and shape by change of parts. Tube filling machine is equipped with high accuracy filling systems, provides clean and accurate filling at optimum speed providing high quality and product.

 

Prism Automatic tube filling machines have automatic tube in feed in holding cups and then fills, seals and ejected to discharge hopper. Filling volume can be easily adjustable as per desire weight and there are sealing option for aluminum tube by folding & crimping device and PVC tube seal by thermo heat sealing device. After sealing of tube then coding can be do on sealing area by coding device. Before filling tubes are to be clean by compressed air for removes of dust.

Salient Features

  • Designed as per cGMP - Current Good Manufacturing Practices compliance.
  • All contact parts AISI 316 & non contact parts AISI 304.
  • Completely fully automatic operations for in feed of tube, filling, sealing & discharge.
  • Simple Mechanism & Operator Friendly Machine.
  • Auto feeding device to load tube in the cups.
  • NO TUBE-NO FILL device.
  • Charging Hopper is provided with jackets for heating and agitator assembly.
  • Cup holder is made from nylon materials.
  • Filling change parts for (1) 1 to 5 ml. (2) 10 to 50 ml (3) 50 to 100 ml.
  • Air blow system for tube cleaning.
  • Synchronize variable speed drive for rotary head and filling head.
  • Folding & Coding at Individual Station.

Safety Features

  • Overload relay protection and Emergency stop.
  • Temperature control using PID controller.
  • Batch Coding and Marking.
  • PLC Control with HMI touch screen.
  • SCADA 21 CFR Part 11 Compliance.
ModelPATFS-50PATFS-80
OutputUpto 50 Tubes/min. depends on Fill volume70-80 Tubes/Min. depends on Fill Volume
Filling HeadSingleDouble
Filling Volume5 ml to 200 ml with help of Change Part5 ml to 200 ml with help of Change Part
Tube Size in diameterUpto 50 mmUpto 50 mm
Tube Size in Length50 mm to 200 mm50 mm to 250 mm
Power Requirement5 kW7 kW
Air Requirement25 CFM30 CFM
Chilled Water Requirement8-10 °C8-10 °C