Bin Washing System : CIP / WIP

Application & Process

CIP/ WIP system is useful for cleaning and washing of IBC Bin for inner and outer washing and drying automatically.

Automatic washing station is consists of closed washing cabinet, washing system with pump, Hot air handling system and SCADA System with PLC controls system & IPC touch screen.

A used bin is oriented in the closed cabinet and closed entrance main door for washing on stationary or rotating platform. Washing cycle time can be set as per requirements for Pre Wash, Main Wash, Final wash and Drying. In auto mode wash cycle works as per set parameter in PLC system. There is nos. of spraying nozzle for washing at all corners & all side walls for outer washing. Top mounting spraying nozzle is fitted with telescopic pneumatic cylinder to wash inner surface of the bin, Inner washing nozzle move upward & downward during washing for completely washing of bin. The cabinet is having drain pot. After complete washing cycles then bin is dry by filtered hot air from Air Handling Unit. After drying of Bin on set temperature then released for new batch safe storage.

Closed CIP Bin washing system will be provided with Purified Water Vessel – 500 liter, Cleaning solution tank 25 liter, AHU system, Closed washing cabinet and PLC Controls system with pressure pump and CIP skid.

Salient Features

• Designed as per cGMP principles followed at pharmaceutical corporations globally.
• All contact parts AISI 316L & non contact parts AISI 304.
• The cleaning can be carried out with automated or manual systems is a reliable process that meets the stringent hygiene regulations demanded by the food, dairy, beverage, biotechnology and pharmaceutical industries etc.
• All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement.
• It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.
• Closed cabinet type washing system with rotating base for washing of Bin with water skid and drying by hot air from AHU.
• WIP & CIP (Wash & Cleaning-In-Place) is a system designed for automatic cleaning by Purified water and cleaning solution without major disassembly and assembly work.
• PLC programmed and automated with interlocks and standard pharma safety procedures.
• The cleaning can be carried out with automated systems is a reliable process that meets the stringent hygiene regulations.
• Design is completely customizable depending on specific client constraints and requirements.
• Powerful jets ensure complete internal and external washing of the IBC Bins.
• Design optimized to reduce consumption of water and energy.
• Specific wash zones for bottom valves and lids.
• Telescopic spraying nozzle for inside washing of IBC.
• Telescopic hood provides with pneumatic operated for hot air flow inside of the IBC.
• Rotating base to ensure proper cleaning of IBC bins from all directions.
• One step setting of washing and drying operation.
• The washing process consists of several cycles in which rinsing material is through the bin, pumps, valves and other process equipment in the flow system.
• All the operation processes take place in sealed pipe line, which is easy to operate saving work and meets high sanitary requirement.
• It has advantages as energy-saving, high work efficiency, perfect cleaning effect, operator safety and easy to operate and maintain.
• The machine is designed as per IBC’s size.
• The booth has a provision of locating a single IBC at a time for washing & drying.
• Double door design for inlet of dirty IBC Bin and outlet of clean IBC Bin.
• The system is located in-between the unclean & clean wash area as shown above.
• The machine can be integrated drain with pH sensor and Conductivity sensor.
• Water skid Systems can be provided reservoirs for cleaning solution with pumping.
• The water skid mounted with high pressure multi stage pressure pump, hot water vessel with jacket & Insulation, Cleaning solution tank, Peristaltic dosing pump for cleaning solution, Inlet pneumatic operated valve at pump and outlet valve.
• Hot air drying skid- AHU with Double Scan AHU with inside S.S.304 24SWG. And outside powder coated with Pre filter, Fine filter, Blower, Heating Coil- Steam & HEPA 0.3 micron filter.
• Advance PLC controls with Industrial IPC -Touch screen controls with SCADA for records, recipe management and interactive commands.
• Swing doors provide convenient loading and removal of bins.
• Full height glass doors provide complete process monitoring.
• Sample pot provide at drain.

Safety Features

• Overload relay protection and Emergency stop.
• Water level sensor for the hot water vessel and detergent tank.