Induction Cap Sealing Machine

Application & Process

The Prism Induction Cap Sealing Machine is a specialized device that utilizes induction heating technology to create a secure and tamper-evident seal between caps and containers. By generating an alternating magnetic field, the machine heats the foil liner on the cap, causing it to melt and adhere to the container rim. This process ensures product integrity, prevents leakage, and provides a reliable seal in industries such as pharmaceuticals, food and beverages, cosmetics, chemicals, and more. The machine offers precise and efficient sealing, enhancing product safety and consumer confidence.

Here are some key applications of induction cap sealing machines:

1. Pharmaceutical Industry: Induction cap sealing machines are utilized in the pharmaceutical industry to ensure the integrity and security of medications, ensuring tamper-evident packaging for protection against contamination and counterfeiting.
2. Food and Beverage Industry: In the food and beverage industry, induction cap sealing machines are used to seal caps on containers for products such as sauces, condiments, beverages, dairy products, and more. This ensures product freshness, prevents leakage, and enhances consumer confidence in the product.

Cosmetics and Personal Care Industry: Induction cap sealing machines play a crucial role in sealing caps on containers for cosmetics, skincare products, perfumes, and personal care items. They help maintain product integrity, prevent tampering, and extend shelf life.

Salient Features

• Mobility: The machine is mounted on a wheel-based unit, providing easy mobility and enabling effortless line relocation.
• Power Efficiency: Utilizing the latest Solid State semiconductor technology, the machine achieves high power conversion efficiency of over 90%. This results in lower power consumption and increased energy savings.
• Safety and Protection: Built-in protection circuitry ensures safety by safeguarding against Over Current, Over Voltage, and Over Temperature situations.
• Microprocessor Controls: The machine incorporates in-built microprocessor controls, eliminating the need for an additional Programmable Logic Controller (PLC). This reduces costs and simplifies the control system.
• Universal Sealing Head: The machine features a versatile sealing head capable of sealing a wide range of closure diameters. This reduces the need for maintaining a large inventory of different sealing heads.
• Digital Soft Touch Membrane Control Panel: The machine is equipped with a user-friendly control panel featuring a digital soft touch interface. This ensures ease of operation and facilitates seamless operator interaction.
• User-Friendly: No tuning or tools are required for operation. Simply plug the machine into a 230 V single-phase power supply, and it is ready to seal containers.
• Air Cooling System: The machine incorporates an air cooling system for the heater, enhancing performance and prolonging the lifespan of the heating element.
• Versatility: Despite its compact size, the machine delivers exceptional performance and can seal closures ranging from 20mm to 120mm in diameter, accommodating various container sizes.
• Speed: The machine is designed to seal containers at a rate of 30-40 units per minute, ensuring efficient and reliable sealing operations.
• Safe, Reliable, Compact: The machine prioritizes safety, reliability, and compactness, providing a secure and efficient sealing solution.