Lab Tablet Coater

Application & Process

The prism compact NewLABOcoata- Lab Auto Coater is high efficiency and intelligent automated film & sugar coating advance technology is mainly used in pharmaceutical and food industries. Featuring mechatronis and confirming to the requirement of cGMP. It is a high efficiency, energy saving, safe and clean equipment for film & sugar coating of tablets, Pills and candies with film – organic solvent and aqueous coating.

The tablet to be coated make continuous complicated orbital motion the closed rotating Drum under the action of a streamline of Baffles. During the motion coating medium automatically sprays according to the technological process and rational technological parameters, at the same time hot filtered air supplied under a negative pressure. The hot air penetrates through the tablets core layers and is discharged from the bottom of the layers, so that the coating medium sprayed on the surface of the tablet cores will dry rapidly and evenly, thus forming a solid and smooth surface film on tablet.

 

Salient Features

  • Designed strictly compliance with the stipulation of cGMP.
  • Product contact parts AISI 316/ 316 L Quality.
  • Complete automatic coating processes with advanced PLC Controls with HMI touch Screen.
  • Perforated coating pan with mixing baffles, anti slide ribs and variable speed by VFD.
  • Enclosed pan drive through reduction gear box and motor.
  • All doors, safety guards and covers are provided with a suitable food grade seals.
  • The perforated pan has a suitable mouth opening for tablet Charging and Discharging which provided with stainless steel cover and a glass window for process visualization.
  • Front Entry stainless steel arm, with facility to adjust the angle of spray guns is provided.
  • Atomized Spraying system with solution holding tank, peristaltic pump, atomized spray gun and auto electro-pneumatic spraying controls system through PLC.
  • Inbuilt Inlet Air handler with blower, electric heater, 20 & 5 micron filter & 0.3 micron HEPA.
  • Inbuilt Exhaust air blower with 20 micron filter.
  • Inlet air flow and exhaust air flow can be adjusted through VFD of blower.
  • Differential pressure indicator for pan and HEPA filter.
  • WIP/CIP system for easy cleaning.
  • Option for Interchangeable pan.

Safety Features

  • Explosion proof electric motor.
  • Auto shutoff system for over limit temperature/ heating & Auto stop when process is completed.
  • Air pressure switch installed to ensure pressure is in limit.
  • Differential pressure indicator for HEPA Filter.
  • Overload relay controls.
MODELLABOcoata- 12LABOcoata -20 Interchange panLABOcoata-20LABOcoata- 24
Pan Diameter12"-300 mm20" maximum20" ( 508)24"( 610)
InterchangeableNO12" 300 14" 355 16" 406 18" 458 20" 508NONO
Pan Drum - RPM4 to 204 to 204 to 204 to 20
Pan Working Load Kg11 3 5 8 101020
Total Electric Power kW8.7516.6822.6828.55
Spraying gun1 No.1-2 nos.2 nos.2 nos.
Machine size L XW XH in cm100 X 100 X 120 cm100 X 100 X 120 cm100 X 100 X 120 cm100 X 100 X 120 cm