Rotary Volumetric Bottle Liquid Filling and R.O.P.P /Screw Capping Machine

Application & Process

Prism Automatic Monoblock type Rotary Liquid Bottle Filling & Sealing Machine works on volumetric principle with rotary head with syringe, piston & nozzle. It is used to fill liquid in bottle in pharmaceuticals, food, dairy, agro chemicals and Beverages industries.

Prism Automatic Rotary Piston Filling Cum Sealing Machine is versatile, self-supported on stainless steel structures. The machine is precision built with rotary head with drives for filling and sealing. Machine basic works on volumetric principle with rotary motion. The unit is made compact, versatile and enclosed in stainless steel elegantly matt finish body. Main drive of the machine, conveyor drive & cap-feeding bowl consist of motor with synchronized variable Drive and No container No filling & No Sealing system arrangement.

Containers are feeds from washing machine or unscrumbler and moves on SS Slat conveyor, feeds below the filling nozzles through feed worm & in-let star wheel. Filling station is consisting of volumetric filling head and a central rotating liquid reservoir tank. This reservoir tank is filling with liquid continuously by external source. In-feed liquid controlled automatically by sensing the liquid level in the reservoir tank with the help of floating level switch to actuate pneumatically operated solenoid valve. Fill volume adjustment can be done by a screw, which changes the volume of all the syringes simultaneously. Fine adjustment of individual syringe is to be possible with the help of mechanism provided on top of the individual syringe.

After filling star wheel bringing the container below the sealing head in the subsequent indexing part, mean while the bottle pickup a cap from the delivery chute of cap feeding bowl, where the body and the neck of the container are positioned below the rotating head, where the sealing head is performing perfect operation of threading & sealing and move container further process for inspection, labeling or packing.

Salient Features

• Designed as per cGMP - Current Good Manufacturing Practices compliance.
• All contact parts AISI 316 & non contact parts AISI 304.
• Filling & sealing on single machine.
• Single operator for two operations.
• To avoid contamination due to immediate sealing of filled bottle.
• Centralized volume adjustment mechanism.
• No bottle No fill for Individual head to stop spillage.
• Outside cap feeder system as per cGMP norms.
• Minimum and maximum level of cap in chute to be maintain through sensor hence to avoid damage & rubbing of cap.
• Liquid level sensor to maintain automatically minimum & maximum level in reservoir.
• Inching system provide for setting of volume & sealing operation.

Safety Features

• Overload relay protection and Emergency Stop.