Vacuum Shelf Tray Dryer

Application & Process

Prism Vacuum Shelf Tray Dryers are used to heat and dry materials under vacuum conditions, a process called vacuum drying. This technique is used for drying materials that are difficult to dry due to high toxicity, hygroscopic nature, or heat sensitivity. Vacuum drying is widely used in pharmaceutical, herbal, chemical, and food industries.

 

A Prism Vacuum Shelf Dryer is essentially a tray dryer that operates under vacuum conditions. It uses vacuum pressure to remove air and humidity from the closed heat chamber. This creates a vacuum state that greatly increases the drying rate and saves energy. Since the system is in a closed loop, no contamination occurs during the drying process. The evaporated materials during the drying process are cooled down through a connected condenser and collected in a receiver. When combined with a solvent extraction system, the vacuum shelf dryer ensures that almost all evaporated vapors are recovered and condensed into the receiver.

 

The Prism Vacuum Shelf Dryer is a closed chamber with a heavy structure, air lock doors, a jacketed and insulated body. Inside the chamber, there are shelves for resting trays. The shelves are manufactured in a hollow construction with baffles, stiffeners, inlet and outlet nozzles. A hot medium is passed through the inlet header to each shelf, transferring heat to the surface and in turn, heating up the trays placed on the shelves. The hot medium flows out from the shelves through the outlet header

Salient Features

  • Design is cGMP - Current Good Manufacturing Practices compliance.
  • All Product contact parts AISI 316/316L & non contact parts AISI 304.
  • Simple & compact Design for Easy to Operate, Clean, Convenient & User Friendly.
  • High Vacuum and Low Temperature Drying Operation with Solvent Recovery.
  • Condenser, Receiver for Solvent Recovery & Cyclone separator to recovery the solid particle.
  • Homogeneous drying with Uniform Properties.

Safety Features

  • Vacuum Relief Valve.
  • Overload relay & Emergency stop.
  • PLC Controls with HMI touch screen.
  • SCADA system with 21 CFR Part 11 Compliance.
  • Flame proof motor and Operating Panel.
ModelPVTD – 6PVTD – 12PVTD – 24PVTD – 48
Number of Trays6122448
Batch Size in kg @0.5 BD183672144